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Indirect application of liquid nitrogen cooling

Editor:adminClick: Time:2018-06-09 09:29
 
We use low-temperature brittleness of some steel materials to carry out cryogenic cutting and grinding of liquid nitrogen, which can improve the cutting processability and improve the processing quality. The direct application of liquid nitrogen as a cutting fluid can significantly reduce the cutting temperature, improve the machining accuracy and surface quality, and prolong the service life of the tool (grinding wheel). Liquid nitrogen is a more effective and economic alternative to cutting fluids in future cutting and grinding processes. .
 
The indirect use of liquid nitrogen cooling is mainly the tool cooling method, that is, the tool is continuously cooled during processing, so that the cutting heat is rapidly taken away from the tool, particularly at the tool tip, and the tool tip is always maintained at a low temperature. Researchers at Lincoln University in the United States used a CBN (PCBN) tool equipped with a new cooling system produced by Sandvik Corporation to carry out experimental research. The tool stores liquid nitrogen in a square box on the upper part of the turning tool and is imported from the inlet. Outflow.
liquid nitrogen cooling for metal parts
 
Tests have shown that when liquid nitrogen cools, the turning tool life is extended by 10 times, wear is reduced by 1/4, and a smaller surface roughness can be obtained.
 
There is also a special indirect method of jet cooling. Some Japanese scholars have developed a jet cooling system. The cooling gas used in the system is cooled by liquid nitrogen in a heat exchanger, and its temperature is lower than -50°C. The cooling gas is directly injected at the grinding point. It was found that the residual compressive stress of the workpiece material after grinding is larger than that of the grinding fluid, and the distribution area of ​​the residual compressive stress is also widened. Residual compressive stress can increase the fatigue life of parts, and is very important for some parts, such as aircraft parts. The use of a solid lubricant treated CBN grinding wheel, or the addition of a very small amount (10 l/h) of super-sperm vegetable oil during processing, can play a better lubrication effect in processing.

 Nitrogen Recovery System liquid nitrogen cooling mill
The use of liquid nitrogen cooling at low temperature (ultra-low temperature) processing solves the difficult processing problems of some difficult-to-process metal materials, non-metal materials and composite materials. When using liquid nitrogen cooling and cutting grinding, some lubricants need to be used to solve the problem of poor lubricity in the chip formation process; at the same time, the newly generated metal surface on the workpiece has a strong chemical activity and will quickly rust when exposed to air. Therefore, some rust inhibitors need to be used to prevent the workpiece and the machine from rusting.

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